Technology transfer from R&D to Production
Introduction
• Technology transfer creates a bridge between the R&D
and Production as it helps in creating more efficient and safe medications
• This is systematic process with proper protocol which
should be followed by both the ends while a QA personnel should verify and
maintain the documentation included in these protocol.
• Development, transfer, production and documentation are
the phases of technology transfer.
Master Formula Card
(MFC) – Includes product name along with its strength, generic name, MFC
number, page number, effective date, shelf life and market.
Master Packing Card –
Gives information about packaging type, material used for packaging, stability
profile and shelf life of packaging.
Master Formula Record
– Describes formulation order and manufacturing instructions. (Process
order and environment conditions)
Specifications and
Standard Test Procedures (STP’S) – Helps to know active ingredients and
excipients profile, in-process parameters, product release specifications and
finished product details
Roles and
Responsibilities
GIVING SITE |
RECEIVING SITE |
• Provide Latest Source documentation. |
• Execute Protocol(analytical method) |
• Latest Specifications (Internal or registered) |
• Qualified Facility and equipment or instrument |
• Provide process(technology) transfer |
• Setup system |
• Protocol/report (analytical report method) |
• Setup training program |
Success of
Technology transfer
It depends on
Communication –
Open communication between all team members
• Direct communication between technical members
• Effective and timely communication with regulators
Sending and Receiving
Unit
• Technology transfer is not a “one way street”
• The sending unit and receiving unit must be equally
involved in the process to ensure success
• Team work at all time
Checklist
of Technology transfer
It consists of,
• Production master formula.
• Manufacturing and Dispensing instructions.
• Analytical methods.
• Cleaning instructions and previous cleaning validation.
• Active specifications and source.
• Primary packaging material specifications and source.
• Packaging instructions.
• Process deviations file, Analytical deviations file.
• Specimen manufacturing batch record
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